Shipping Container Roll Forming Machine

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Description

Description

Linbay provides you with the side panel roll forming machine for containers, based on the needs of our customer we design this profile to be able to manufacture the side panels of containers.


For this design, hot rolled steel will be used as raw material, with a thickness of 2mm, which will be previously cut, so it is not necessary to use a blade in this machine, the material will be fed manually, as a structure wrought iron with gearboxes was used as a transmission system, giving us a speed of 12m/min,  with 22 forming stations.


If you are looking to create a design that is different from the current market, our team can help you make it possible by knowing your standards and requirements, thus offering you the different options that are most suitable for your company.


All our operating systems are translated into Spanish and English, as are the operating manuals, so that your work team can operate the machine efficiently and safely.

 

The container system is the latest new system pioneered by Linbay. The container machine is a machine for manufacturing standard 20/40 GP container corrugated panels and consists of four main parts: shipping container roof machine, shipping container side machine,shipping container end machine and shipping container door machine. For producing Shipping containers panels, wall panels are cut down from the large steel sheets into smaller sheets and a metal roll forming process use to create the wanted form.The sheets are then waved and corrugated. The corrugation,which gives the walls their wave-like texture adds strength to the container. Next, the smaller panels are laid out and welded together to create the full-sized wall panel. Finally square tubing weld onto the top and bottom of the wall.This tubing allows the walls to weld to the floors and roof of the container. The general thickness is about 2mm, and hot rolled steel is used as the raw material. The side panel has an important role in the container system.

The CONTAINER ROOF CORRUGATION SIDE FORMING MACHINE is used in container systems and is a machine for making standard 20GP container side panels. The sides of a container typically have vertical corrugations.The overall thickness of the corrugation is what contributes to the loss in the interior width of a container, which is why this corrugation, in particular, is important to pay attention to.

 

Flow chart

Manual feeder table-Roll former-Out table 

This container side corrugation roll forming machine has 3 sections. At the beginning, it is equipped with a manual feeder table. For such a machine, we usually use a single steel feeding. Manual feeding table can help us to assist feeding. Its feeding width is 1220mm. The raw material of the coil should be hot rolled steel and its normal thickness is around 2mm. This whole production line weighs almost 14 tons. Regarding the main part of the roll forming machine, we adopt the iron cast structure driven by gearbox, which can ensure the stability of the machine and the speed of production at the same time. We have 22 forming stations, for which we are equipped with 2 x 22 kW motors. The speed of the production line can reach 12m/min.

 

Technical Specifications

 

  Machinable Material:   Hot rolled steel   Thickness(MM): 2-2.5
  Forming station:    22 stands   *According to your profile drawing
  Driving system:   Gearbox drive  
  Machiner structure:   Cast iron station  
  Forming speed:    12M/MIN  
  Rollers' material:    GCr15   *Cr12Mov
  Shafts' material:   40Cr heat treatment  
  Shafts' diameter:

  Lower shafts 100mm

  Upper shafts 135mm

 
  PLC brand:    Siemens  
  Power supply:   380V 50Hz 3Ph   *Or according to your requirements
 

Q&A

1. Q: Why buy a Linbay machine?

    A: At Linbay we seek to establish long-lasting relationships by offering the best quality and price, as well as unparalleled experience and attention in the market. We have customer service in Mexico and China to solve any questions or inconveniences, backed by our 12 years of experience in the market.

 

2. Q: What is the delivery time?

    A: The lead time is 80 to 100 days, during which we produce, assemble and test to ensure that the machine meets your expectations and required safety standards.

 

3. Q: How do I get started with my machine?

    A: Upon receipt of your machine, an assembly tutorial and operation manual will be provided. We recommend a visit from our technician if this is your first time using a forming machine or if you have doubts about its operation. The technician will explain every detail and train your work team.

 

4. Q: What process do I need to follow to buy a machine?

    A: You can start by contacting our sales team via message or email. Afterwards, we will discuss which type of machine best fits your needs and standards. If you want to know more about our company, you can visit our office in Mexico or our factory in China for a tour and observe our manufacturing process. Once you decide to join the Linbay family, we will start manufacturing your machine after signing the contracts and making a 30% down payment.

 

 

Related machines

  • Shipping container roof roll forming machine

The roof of a shipping container has a unique shape that is a little different than the other pieces of sheet metal. Instead of just being a flat piece of steel that is bent in only one dimension (so that the entire length of the panel has the same cross-section as the back and sides), the roof is shaped in three dimensions.

  • Shipping container end roll forming machine

Most containers only have one set of doors, while the other end is a solid wall of corrugated steel. This solid end has a different corrugation that is unique. However, it is oriented vertically, so it may appear similar to the side corrugation from far away.

  • Shipping container door roll forming machine

Every container has at least one set of doors, and the double-ended (tunnel) containers have two sets. The doors themselves have corrugations, though the number and orientation of the corrugations vary quite a bit between containers.

Typically there are two to five horizontal corrugations per door, although three is the most common and what we cover above. Usually, the horizontal corrugations are vertically centered on each door.

Linbay Machinery ia able to customize the roll forming machine to produce that profile according to what you provide.

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