Linbay offers you the ladder forming machine for cable ladders, which is exclusively designed to increase productivity and decrease the cost of your projects, cable ladder systems are used in heavy industrial environments since it offers a high strength-to-weight ratio. The result is a solution with a lower total installation cost.  The system is fully compliant with NEMA and IEC power continuity and load certifications.

Due to the high requirements of our customers we have managed to improve our forming process for cable ladders, as well as offer them different options that fit their budget, our first option was to make the side wall which is the length of our ladder, then make the step determining the width and then be welded automatically or manually,  As they are two different machines the cost compared to a single machine is lower, for the sidewall machine we can produce up to two different sizes, with two different lines on the same machine.

The new innovation we have is a machine that produces a single piece, without the need to weld the two pieces and improve production, using a thickness of 1.8mm designed to withstand up to grade 8 terrain, giving us the honor of being the first company to produce this type of profile, to be able to make this you need a 500 ton die-cutter,  Due to its high cost we offer the alternative of using hydraulic dams which would reduce the speed to 3-4m/min, if the die-cutter was used we would have a speed of 9m/min. 

Being a line of 25 steps after being drilled and due to the type of caliber we must use wrought iron supports, with a self-regulating base with which we can change the different measurements, each size will have a different blade and we can produce cable ladders and cable trays, changing the die-cutting molds.

If you are looking to create a design that is different from the current market, our team can help you make it possible by knowing your standards and requirements, thus offering you the different options that are most suitable for your company.

All our operating systems are translated into Spanish and English, as are the operating manuals, so that your work team can operate the machine efficiently and safely.

Flow chart:

Decoiler--Roll former--Flyting cut--Out table

To solve this problem, Linbay Machinery worked with our Chinese customer to design a new type cable ladder roll forming machine. The profile has a good loading capacity, beautiful shape and at same time it allows to produce in a continuous and uninterrupted production line. The thickness of this new type is 1.8mm. It can resist 8-class earthquake and is suitable for earthquake zone countries and nuclear project, the version has been certified by a professional testing institution. Linbay is the first and unique manufacturer of this cable ladder roll forming machine. This new type cable ladder produced by LINBAY only needs to purchase one roll forming machine to realize automatic production. The perforation of this cable ladder is more complicated, the rung is also accompanied by horizontal embossment so each width dimension requires a separate punching mold, so the price of the molds is relatively high. If it is produced by a punching press, we need to use a gantry-type 500-ton punch press. Considering the cost, we use hydraulic punching stations, which are more economical, but the production speed will be much slower. The speed of this line is around 3-4 meters per minute. If we use gantry-type 500-ton punch press, it punches 30 times per minute with a step distance of 300mm, and the production speed can reach 9 meters per minute.

This profile drawing is more complicated, and it needs 25 forming process after punching. Because the sheet is thicker, we use cast iron stands with automatic horizontal movement. This production line uses post-cutting and no-scrap guillotine to save raw materials. Each size has its blade. The advantage of post-cutting is that the shape is more beautiful. At present, this new type cable ladder is relatively rare in the market, and has a price advantage. Actually besides of cable ladder, this production line also can produce cable tray with same profile by changing punch molds, it is a practical production line and is a good investment choice.

Flow chart:

Decoiler with leveler--Servo feeder--Hydraulic punch--Hydraulic pre-cut--Roll former--Hydraulic cut-- Out table

1. Q: Why buy a Linbay machine?

    A: At Linbay we seek to establish long-lasting relationships by offering the best quality and price, as well as unparalleled experience and attention in the market. We have customer service in Mexico and China to solve any questions or inconveniences, backed by our 12 years of experience in the market.

2. Q: What is the delivery time?

    A: The lead time is 60 to 80 days, during which we produce, assemble and test to ensure that the machine meets your expectations and required safety standards.

3. Q: How do I get started with my machine?

    A: Upon receipt of your machine, an assembly tutorial and operation manual will be provided. We recommend a visit from our technician if this is your first time using a forming machine or if you have doubts about its operation. The technician will explain every detail and train your work team.

4. Q: What process do I need to follow to buy a machine?

    A: You can start by contacting our sales team via message or email. Afterwards, we will discuss which type of machine best fits your needs and standards. If you want to know more about our company, you can visit our office in Mexico or our factory in China for a tour and observe our manufacturing process. Once you decide to join the Linbay family, we will start manufacturing your machine after signing the contracts and making a 30% down payment.