Fast speed 20m/min-Strut channel roll forming machine

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Details
Description

Linbay offers the strut channel forming machine, this profile is used for the transport of cargo in industrial and commercial environments, it can also be found in the installation of lighting systems, support of trays for cables and pipes.


The machine has a speed from 10m/min to 25m/min, with the option of using the machine up to 40m/min by combining the forming machine with a die-cutter that can reach up to 50m/min. All depending on your needs we will be able to provide you with the best option. On this machine we can produce up to 5 different sizes (41mm x 21mm, 41mm x 41mm, 41mm x 62mm or 27mm x 18mm, 27mm x 30mm). On the other hand, the configuration of (4 ̈X4 ̈, 4 ̈X2 ̈) can also be produced, being one of the most used profiles currently in Mexico, USA, Peru, Pakistan and Argentina. In order to be able to produce the different sizes in the same machine we can provide you with different options:


1-Self-regulating change, with the help of a servo motor we can change the opening of the rollers, this process being practical, safe and precise. This process can be done from the screen of our electrical cabinet, making the measurement change in less than a minute.


2-You can choose to make a manual change, which consists of changing the spacers between the rollers of the upper and lower part of the former, thus changing the dimensions of our profile.


3-If you are looking to only work with two sizes 4 ̈X4 ̈, 4 ̈X2, you can offer the configuration of having 2 lines on the same machine, in which only one line can be operated at a time, but it is no longer necessary to make any changes within the former.
For this profile you can work with galvanized steel, PPGI and carbon steel with a thickness from 1.5mm to 2.5mm (Gauge 12 to 16), this can be modified to your needs.


If you are looking to create a design that is different from the current market, our team can help you make it possible by knowing your standards and requirements, thus offering you the different options that are most suitable for your company.
All our operating systems are translated into Spanish and English, as are the operating manuals, so that your work team can operate the machine efficiently and safely.

Application
Solid Type
Reforced and teeth type
 
Real Case

Description:

This production line consists of several essential components, including the decoiler, leveling machine, punching system, storage track, roll former, and cutting system. The roll former is designed with a robust cast-iron frame and high power motor to ensure stability and strength in the production process. Meanwhile, the cutting system adopts hydraulic cutting, eliminating the need for saw blade replacements, reducing costs, and minimizing noise issues. The combination of these features makes this production line highly efficient and cost-effective for various manufacturing needs.

Technical Specification

Steel Strut& Rail roll forming machine

No.

Item

Specification

Optional

1

Suitable material

Type:Galvanized Coil, PPGI, Carbon steel Coil

 

Thickness(mm):1.5-2.5

Yield strength: 250 - 550MPa

Tensil stress( Mpa):G350Mpa-G550Mpa

2

Nominal forming speed(m/min)

10-20

Or according to your requirement

3

Forming station

18-20

According to your profile

4

Decoiler

Manual decoiler

Hydraulic decoiler or double head decoiler

5

Main machine motor

Sino-German Brand

Siemens

6

PLC brand

Panasonic

Siemens

7

Inverter brand

Yaskawa

 

8

Driving system

Gearbox drive

Chain drive

9

Rollers’ materail

Steel #45

GCr15

10

Station structure

Cast Iron structure

Torri stand structure
Or Wall panel structure

11

Punching system

Punching press

Hydraulic punching station

12

Cutting system

Post-cutting

Pre-cutting

13

Power supply requirement

380V 50Hz 3PH

Or according to your requirement

14

Machine color

Industrial blue

Or according to your requirement

Q&A

1. Q: Why buy a Linbay machine?

    A: At Linbay we seek to establish long-lasting relationships by offering the best quality and price, as well as unparalleled experience and attention in the market. We have customer service in Mexico and China to solve any questions or inconveniences, backed by our 12 years of experience in the market.

 

2. Q: What is the delivery time?

    A: The lead time is 60 to 80 days, during which we produce, assemble and test to ensure that the machine meets your expectations and required safety standards.

 

3. Q: How do I get started with my machine?

    A: Upon receipt of your machine, an assembly tutorial and operation manual will be provided. We recommend a visit from our technician if this is your first time using a forming machine or if you have doubts about its operation. The technician will explain every detail and train your work team.

 

4. Q: What process do I need to follow to buy a machine?

    A: You can start by contacting our sales team via message or email. Afterwards, we will discuss which type of machine best fits your needs and standards. If you want to know more about our company, you can visit our office in Mexico or our factory in China for a tour and observe our manufacturing process. Once you decide to join the Linbay family, we will start manufacturing your machine after signing the contracts and making a 30% down payment.

 

5. Q: What determines the speed of the forming machine?

    A: The speed depends on the requirements of your profile, as well as the structure of the machine you can choose between panel, forged steel and Torri which gives us greater stability. If the gearbox-type transmission system is chosen, we will improve its performance and increase the speed of the system. If your profile must be perforated, the best option is to use a die-cutter, with which our speed can be higher. Finally, choose what type of cut we want, fixed hydraulic cut or hydraulic cut with movable base in which the base will move with the material, cutting precisely and without reducing speed.

 

More Pictures
 
Profile drawings
Strut Channel 41X21
Strut Channel 41X41
Strut Channel 41X52
Optional configuration
  • Others
    • scrap collector
    • pasting
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    • mould change
    • guiding head
    • Cooling system
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  • Out table
    • non-powered
    • auto stacker
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  • Cutting
    • saw cutting
    • flying shear
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  • Driving
    • chain drive
    • gearbox drive
    • gearbox drive with coupling
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  • Stands
    • wall panel stands
    • torri stands
    • forged iron stands
    • wall panel for Cpurlin
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  • Punching
    • hydraulic punching station
    • punching press
    • roller punching
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  • Feeding
    • leveling
    • servo feeding
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  • Decoiler
    • manual decoiler
    • hydraulic decoiler
    • double head decoiler
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